Dangerous Substances and Explosive Atmospheres Regulations in the UK?

Do you design, install or are you responsible for the running of industrial/commercial gas plant?

Are you aware of the Dangerous Substances and Explosive Atmospheres Regulations in the UK?

Did you know these regulations are retrospective from July 2003 for gas plant operators?

In general, the public perception of natural gas is that it is a safe and reliable product to use for heating premises. Very few will realise how widely it is used in commerce and industry, primarily because they rarely hear of an incident or explosion caused by gas. Nevertheless the risk of an incident will always be present to a greater or lesser extent. It has always been the responsibility for all non domestic gas users to understand the ways in which gas is used on their premises and to have carried out a risk assessment in order that any operational hazards can be identified, controlled and/or removed. This requirement is now part of UK legislation known as the Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) resulting from a European Directive known as ATEX (See HSE website)

This directive provides an integrated regime for the design, selection, testing and use of equipment in hazardous areas, and for the prevention of explosions.

There are, as you would expect, many clauses within this directive but two essential considerations are mentioned below

Any escape and/or release, whether or not intentional, of flammable gases, vapours, mists or combustible dusts which may give rise to explosion hazards must be suitably diverted or removed to a safe place or, if that is not practicable, safely contained or rendered safe by some other method.


The assessment of the consequence of an unintentional gas leak must be considered, a gas leak and a subsequent explosion in poorly ventilated or confined spaces; such as a basement boiler house may require additional safety precautions.

"Potential ignition sources such as ..., high surface temperatures, ..must not occur"

This presents a problem where surface temperatures could ignite the fuel (above 450 0C for natural gas) Furnaces, gas engines and turbines are examples of appliances that have high temperatures components as part of their design.

With new plant the responsibility rests on the final supplier to ensure that an appropriate level of information is provided to the installer and end user so that, in the first instance, the equipment is safely installed and, in relation to the end user, safely operated and maintained. This information must ensure that a sound basis for safety is available for incorporation into a risk assessment to be carried out by the end user.

With existing plant the user must carry out his own risk assessment and any risks identified MUST be dealt with by 2006 and in all cases the designer/installer/end user is required to show that whatever means is adopted to comply with the DSEAR it is justified by risk assessment. It is only by performing the Risk Assessment, that it can be determined whether or not Certified electrical equipment [normally Zone 2] or other safety precautions are needed.

Are gas systems safe?

In dealing with the directive within the UK it has been accepted that part of the “risk” associated with gas pipework and plant is pressure related. Over the history of the gas industry, low-pressure gas installations have not created any major problems and the application of Certified [Zone 2] components has rarely been applied in the great majority of installations.

The Institution of Gas Engineers and Managers (IGEM) are preparing risk assessments to cover a general case for plant operating below 100 mbar, operating in well ventilated areas. Individual plant would still need a risk assessment, but a generic assessment may be sufficient in many cases. The compliance with Codes of Practice and procedures are taken as a means of controlling risks.

Global Energy Associates are able to offer specific services for carrying our DSEAR surveys for  Gases, dust or chemical explosive atmospheres and for the provision of risk assessment reports with SIL assessments for new and existing plant, where required.

GEA can provide site surveys and reports covering:

  • HSE requirements for risk assessment relating to gas installations
  • Simple risk assessment procedures meeting the DSEAR requirements
  • Application of Zoned equipment in hazardous areas
  • Advice on the application of gas detection techniques
  • Designing and maintenance for gas safety